Sunday, February 2, 2025

SHARP EL-9000 keyboard flex PCB repair

A time ago I acquired interesting scientific calculator SHARP EL-9000 to my collection.

SHARP EL-9000

 But as I expected the flipping keyboard did not work at all. The reason was broken connections on the flex PCB where it is being bent. I tried to fix it with the conductive glue but it didn't work. 

Broken connections

So I decided to recreate the whole flex PCB. I removed it from the aluminium board. 

Keyboard flex PCB

Then I scanned it and used as background in the KiCad to be able to create original traces. The Chinese PCB manufacturers offer relatively cheap flex PCB services so I sent them data of finished PCB.

"Digitalizing" the flex

And this is the result. I was very satisfied with it

New flex arrived

So I installed the new flex to the calculator and tested its functionality.

Flex installed to the keyboard

The keyboard works perfectly. Now I am also able to use the printer CE-50P compatible with this calculator. Before the fix it wasn't possible because to start printing you have to press OPTION button which is located on the flipping keyboard.
 
And the keyboard works

Now I can also use a printer